Author: designetcetera

RPT800DSH

Roeders Precision Technologies –
RPT800DSH

Roeders RPT800DSH

Milling, grind­ing, mea­sur­ing in one machine

  • Sev­er­al years of ground­break­ing devel­op­ments are the foun­da­tion of the RPT series
  • Max­i­mum pre­ci­sion, even bet­ter sur­faces and short­er pro­cess­ing times lead to sig­nif­i­cant increas­es in pro­duc­tiv­i­ty in mould and die mak­ing as well as pro­duc­tion applications
  • PRECITEMP®-Tech­nol­o­gy in the dif­fer­ent lev­els I, II and III for high­est pre­ci­sion also if ambi­ent tem­per­a­tures of the machine are not stable
  • All options known from the RXP series are ful­ly available
Röders GmbH PRECITEMP graph running characteristics of the linear guideways
NANOTOL® Guide­way concept

In coop­er­a­tion with a well-known guide­way man­u­fac­tur­er, a quan­tum leap in the run­ning behav­iour of the guide­ways with tol­er­ances in nanome­tre range was achieved, which offers con­sid­er­able advan­tages, espe­cial­ly for appli­ca­tions with high sur­face require­ments. The gen­er­ous dimen­sion­ing of the guide­ways ensures high rigid­i­ty and long durability.

Graphic Large Offset C-Axis - Vebesserte Kröpfung - Röders RPT800DSH
Bet­ter off­set of C‑axis

Also, work­pieces clamped in the RPT800DSH on a chuck with pal­let, e.g. EROWA UPC, are close to the swiv­el axis. This reduces the com­pen­sat­ing move­ments of the lin­ear axes required for 5‑axis machin­ing. Machin­ing times are short­er and pre­ci­sion is improved.

Röders GmbH PRECITEMP Langlebigkeit und Effizienz Efficiency and Durability
Dura­bil­i­ty and ener­gy efficiency

The RPT series was designed for dura­bil­i­ty and ener­gy effi­cien­cy down to the last detail.
The con­trol cab­i­net is usu­al­ly inte­grat­ed into the machine tool. For the RPT series, the elec­tri­cal cab­i­net stands alone next to the machine so that elec­tron­ic com­po­nents are not affect­ed by vibra­tions from machin­ing or the dynam­ics of the machine. In addi­tion, the high weight of the machine and the large dis­tance between the machine feet ensure low stress despite the high dynam­ics of the axes. Numer­ous mea­sures have been under­tak­en to sig­nif­i­cant­ly reduce ener­gy con­sump­tion, e.g. a pow­er-con­trolled cool­ing unit.

RPT DSH, Detail Design und Ergonomie, Design and Ergonomics, © Röders GmbH
Design and Ergonomics

The mod­ern design of the RPT series reflects the high pre­ci­sion and dynam­ics of the machine tech­nol­o­gy. Par­tic­u­lar impor­tance was devot­ed to sim­plest oper­a­tion, like unlock­ing the doors at the touch of a but­ton on the ter­mi­nal. The good acces­si­bil­i­ty of the machin­ing area from two sides, well known from Roed­ers, has been main­tained, which offers great advan­tages, espe­cial­ly for auto­mat­ed machines.

Tech­ni­cal data
Machin­ing range560 mm x 635 mm x 500 mm
Swiv­el­ling range+/- 115 degrees
Rota­tion rangeAlmost unlim­it­ed
Table size350 mm / 400 mm round or square
Clamp­ing unitErowa UPC, Erowa ITS148 Pow­er­Chuck, Erowa Pro­duc­tionChuck 210, Erowa MTS, Sys­tem 3R Dynafix, Parotec Pow­er-Grip 160
Work­piece weightmax. 200 kg
Feed0–60,000 mm/min
Milling spin­dle (stan­dard)36,000 rpm, 15 kW, HSK E50,
max. tool diam­e­ter 20 mm, oth­ers up to HSK A63 on request
Tool chang­er40 or 84 places for HSK E50,
option­al larg­er chang­er avail­able,
inte­grat­ed mea­sur­ing laser
Chip dis­pos­alWith 2 screws into chip box behind the machine
or with addi­tion­al chip conveyor
Machine weight~12.5 t
Required spaceW 2400 mm x L 3000 mm x H 3450 mm
Innenraum Röders RPT800DSH
Machin­ing area RPT800DSH
  • Very effi­cient due to high stiff­ness and opti­mum lay­out of the mass inertia
  • Two-sided sup­port of the C‑axis for high sta­bil­i­ty and precision
  • High res­o­lu­tion opti­cal encoders in all axes
  • Pow­er­ful wear-free direct dri­ves in all axes
  • Spe­cial Roed­ers 5‑axis geom­e­try com­pen­sa­tion for high pre­ci­sion, also at long last­ing machin­ing operations
  • Pre­cise tem­per­a­ture con­trol of the machine elements
  • For dynam­ic decou­pling, the swiv­el­ling direc­tion is at right angles to the X axis
  • Win­dows very close to the machin­ing area, vis­i­ble from two sides
  • Chucks for dif­fer­ent pal­let sys­tems can be inte­grat­ed into the C‑table

Down­load Stroke posi­tion RPT800DSH

Down­load Floor­plan RPT800DSH

RXU1201DSXH

RXU1201DSXH – 5‑axis machine

Röders RXU1201DSXH

Image sim­i­lar

With QUADROGUIDE for high rough­ing capac­i­ty, dynam­ics and precision

  • RXU1201DSXH with 200 mm more trav­el in the Z‑axis com­pared to the RXU1201DSH
  • All axes with direct drives
  • Milling spin­dle may be cho­sen depend­ing on the appli­ca­tion, up to 102 Nm (S1) available
  • Ide­al for forg­ing dies, mould and die mak­ing, aero­space indus­try, med­ical appli­ca­tions, machine pro­duc­tion and part manufacturing
Tech­ni­cal data
Machin­ing range1000 mm x 1050 mm x 800 mm
Swiv­el­ling range+/-115 degrees (oth­ers on request)
Rota­tion rangeAlmost unlim­it­ed
Table size625 mm round or 625 mm square,
895 mm round with two flat­tened sides or 895 mm round
Work­piece weightmax. 1,500 kg
Feed0–60,000 mm/min
Milling spin­dle (stan­dard)24,000 rpm, 67 Nm (S1), HSK A63,
max­i­mum tool diam­e­ter 35 mm (oth­ers on request)
Tool chang­er50, option­al 90 or more places
(chain chang­er – can be loaded dur­ing machin­ing)
inte­grat­ed mea­sur­ing laser
Chip dis­pos­alWith 4 screws in the machin­ing area into chip box
or chip con­vey­or behind the machine
Machine weight~33.4 t
Required spaceW 4205 mm x L 5431 mm (depend­ing on con­fig­u­ra­tion) x H 4535 mm
Innenraum RXU1201DSH
Image sim­i­lar machin­ing area RXU1201DSH
  • High­ly effi­cient due to high stiff­ness and opti­mum lay­out of the mass inertia
  • Two-sided sup­port of the C‑axis for high sta­bil­i­ty and precision
  • Counter bear­ing dimen­sioned for up to 20 t load
  • High res­o­lu­tion opti­cal encoders in all axes
  • Pow­er­ful wear-free direct dri­ves in all axes
  • Spe­cial Roed­ers 5‑axis geom­e­try com­pen­sa­tion for high pre­ci­sion, also at long last­ing machin­ing operations
  • Pre­cise tem­per­a­ture con­trol of machine components
  • For dynam­ic decou­pling, the swiv­el­ling direc­tion is at right angles to the X axis
  • Win­dows very close to the machin­ing area, vis­i­ble from two sides
  • Chucks for dif­fer­ent pal­let sys­tems can be inte­grat­ed into the C‑table

Down­load Stroke posi­tion RXU1201DSXH

Down­load Floor­plan RXU1201DSXH

RPT800

Roeders Precision Technologies –
RPT800

Roeders RPT800

Image sim­i­lar

Milling, grind­ing, mea­sur­ing in one machine

  • Sev­er­al years of ground­break­ing devel­op­ments are the foun­da­tion of the RPT series
  • Max­i­mum pre­ci­sion, even bet­ter sur­faces and short­er pro­cess­ing times lead to sig­nif­i­cant increas­es in pro­duc­tiv­i­ty in mould and die mak­ing as well as pro­duc­tion applications
  • PRECITEMP®-Tech­nol­o­gy in the dif­fer­ent lev­els I, II and III for high­est pre­ci­sion also if ambi­ent tem­per­a­tures of the machine are not stable
  • All options known from the RXP series are ful­ly available
Con­tin­ue read­ing “RPT800”

RPT600DSH

Roeders Precision Technologies –
RPT600DSH

Roeders of America PRECITEMP - machine RPT600DSH

Milling, grind­ing, mea­sur­ing in one machine

  • Sev­er­al years of ground­break­ing devel­op­ments are the foun­da­tion of the RPT series
  • Max­i­mum pre­ci­sion, even bet­ter sur­faces and short­er pro­cess­ing times lead to sig­nif­i­cant increas­es in pro­duc­tiv­i­ty in mould and die mak­ing as well as pro­duc­tion applications
  • PRECITEMP®-Tech­nol­o­gy in the dif­fer­ent lev­els I, II and III for high­est pre­ci­sion also if ambi­ent tem­per­a­tures of the machine are not stable
  • All options known from the RXP series are ful­ly available
Con­tin­ue read­ing “RPT600DSH”

RPT600

Roeders Precision Technologies –
RPT600

Roeders of America PRECITEMP - machine RPT600

Image sim­i­lar

Milling, grind­ing, mea­sur­ing in one machine

  • Sev­er­al years of ground­break­ing devel­op­ments are the foun­da­tion of the RPT series
  • Max­i­mum pre­ci­sion, even bet­ter sur­faces and short­er pro­cess­ing times lead to sig­nif­i­cant increas­es in pro­duc­tiv­i­ty in mould and die mak­ing as well as pro­duc­tion applications
  • PRECITEMP®-Tech­nol­o­gy in the dif­fer­ent lev­els I, II and III for high­est pre­ci­sion also if ambi­ent tem­per­a­tures of the machine are not stable
  • All options known from the RXP series are ful­ly available
Con­tin­ue read­ing “RPT600”

RXP400DSC

RXP400DSC – 5‑axis Machine

Maschine RXP400DSC

Large swiv­el range up to 135°

  • High­ly pre­cise micro-machining
  • Elec­trodes, small moulds, watch­es etc.
Con­tin­ue read­ing “RXP400DSC”

RXP500DS

RXP500DS – 5‑axis machine

Maschine RXP500DS

Com­pact, high­ly dynam­ic, high-pre­ci­sion
5‑axis HSC machine

  • With counter bear­ing and spe­cial Roed­ers geom­e­try compensation
Con­tin­ue read­ing “RXP500DS”

RXP500DSC

RXP500DSC – 5‑axis machine

Maschine RXP500DSC

Opti­mised geom­e­try for bet­ter machin­ing access in oper­a­tions with large swiv­el ranges

  • Iner­tia reduced fur­ther com­pared to the RXP500DS, there­fore no break in the C axis
  • Work­piece in the cen­tre of the swiv­el axis
    → only small com­pen­sa­tion move­ments by the lin­ear axes
  • Spe­cial Roed­ers geom­e­try compensation
Con­tin­ue read­ing “RXP500DSC”

RXP501DS

RXP501DS – 5‑axis machine

Maschine RXP501DS

Com­pact but rigid 5‑axis HSC machine

  • Large choice of machin­ing spindles 
  • With sec­ond bear­ing for swiv­el axis guar­an­tee­ing high stiffness
Con­tin­ue read­ing “RXP501DS”

RXU1001DBH

RXU1001DBH – QUADROGUIDE

Maschine RXU1001DBH

Spe­cial machine design for machin­ing BLINGS and sim­i­lar work­pieces from two sides in one set-up

  • With QUADROGUIDE for high sta­bil­i­ty and dynamics 
  • All axes with direct drives
  • Milling spin­dle may be cho­sen depend­ing on the appli­ca­tion, up to 102 Nm (S1) available
Con­tin­ue read­ing “RXU1001DBH”